Originally Posted by
lly
In case of you can't reboot, it seems to be kernel problem.
It can be either ext4(jbd2) specific or common writeback/bdi interfaces problem. I never hear that somebody did such stress-test on router, 400Gb is really huge amount of data!
Best of all, if you able to prepare reproducible minimal test-case.
If problem is ext4 specific, than switching to ext3 will help. To enable ext4 debugging you have to recompile ext4.ko, jbd2.ko kernel modules with CONFIG_EXT4_DEBUG=y & CONFIG_JBD2_DEBUG=y
Also, please try r4652 - it is a small chance that I miss something in latest backports.
Anyway, "cp" shouldn't crash silently - please try to use gdb to get type of fault.